Level 1 - Part Submission Warrant (PSW) only Level 2 - PSW with product samples and limited supporting data Revised Annual PPAP Resubmission handling, Akebono is now placing responsibility on supplier to complete annual layout and maintain evidence to be provided upon In accordance with Ford IT requirements, this application is now HTML5 compliant and in order to view the pages correctly, you must use an HTML5-compliant browser. PPAP elements Below is the list of all 18 elements, and a brief description of them.. 1. The PPAP checklist is found in the AIAG PPAP manual. Clarification of Controls . Website Links I. 361. Bottom line is not the auditor, but the customer. Level 3 is the normal requirement, unless another level is specified. PPAP is part of the five Core Tools for effective quality management with APQP, FMEA, MSA, and SPC being the other core tools. Not every PPAP is the same, therefore negotiation must take place before the requirement is accepted and the process put into motion. Any combination of the following requirements comprises each level: PSW, part samples, limited supporting data, complete supporting data, customer proposed requirements, and review at manufacturing location. Aug 6, 2012. To align requirements with AIAG-PPAP and SPC Manuals and Customer-Specific-Requirements . It is a standardized approval method automotive OEM's require of their suppliers. I've been told by a couple different people that we "should" be doing PPAP revalidations for all PPAP parts per the AIAG manual (keep in mind we are an ISO 9001 certified . Purpose of PPAP: Validating supplier's ability. Design . The Production Part Approval Process (PPAP) is used in the automotive supply chain to establish confidence in component suppliers and their production processes, by demonstrating that all customer engineering design record and specification requirements are properly understood by the supplier and that the process has the potential to produce product consistently meeting these requirements . APQP 4. Revised Pg 16 (5) to reflect PPAP status sheet ABC-F033 . The PPAP levels indicate which documents need to be submitted to the customer, and which can simply be retained by the manufacturer. Revision History Check with your customer. Assuming you have certain customer who require the PPAP, you can run shipment reports to find out what has been shipping and when. #2. Even if it is a direct requirement of QS, the customer can waive it. 1. When is PPAP Required? There are five generally accepted PPAP submission levels. According to the AIAG PPAP manual, all elements should be completed. Customer Engineering Approval, if required R R S * R 4. PPAP defines the approval process for new or revised parts, or parts produced from new or significantly revised production methods. Chrysler, Ford Motor Company, . It is a process to show your customer that you can make their parts . Put them in appropriate files to organize. These Documents used to reduce risks before product release, with help of team and by using established tools and techniques. 10.0 Clarification of KPC requirements during annual validation. Non-Conforming Materials Requirements 7. Collect all the PPAPs you can from whatever source and sort thru them. Part 3 - 5 APQP phases on a STELLANTIS project. [3] Documented and observed evidence is required of suppliers to demonstrate they can meet customer requirements prior to regular production runs. PPAP Submission Requirements per Level Requirement Level 1 Level 2 Level 3 Level 4 Level 5 1. Dana Specific Requirements 5. Annual PPAP review and revisions should include changes to reduce RPN, and to Prevent / control all known / experienced Defects. If the customer is design responsible this is a copy of customer drawing that is sent together with the Purchase Order (PO). Create and maintain a PPAP schedule to meet customer timing. PPAP stands for "Production Part Approval Process". Each feature of the part drawing must be ballooned to match the inspection results. Engineering Change Documents, if any R S S * R 3. Ford-Specific PPAP 4.0 Requirements 1 Applicability (PPAP section "Introduction") For software separate from the hardware - e.g., control module software, not all PPAP clauses apply. However, it is the organization's responsibility to review and apply the requirements of this document. The PPAP quality has five submission levels which are listed below: Level 1: Part Submission Warrant (PSW) only with appearance report (if applicable). 7/14/09 . Organize and support the Quality team in Gauge R&R activities when applicable. Each company has their own requirements - Chrysler requires annual layouts on everything - Ford on characteristics not measured on an on-going basis, and GM waives them unless specified. . PPAP is required at the time of new product development It is required at the time of Engineering change (s) Tooling: transfer, replacement, refurbishment, or additional Correction of discrepancy It is required at the time of Tooling inactive > one year Change to optional construction or material The PPAP process is a product development template to ensure that at every level of the vehicle from the smallest component to all the way to the final vehicle the processes, materials and production have been qualified and are ready for start of production. Groups (AIAG) Production Part Approval Process (PPAP) standard revision 4 March, 2006. Trophy Points: 62. The Production Part Approval Process (PPAP) is similar to a work plan or strategy; it is the direct negotiation between the customer and supplier that confirms how each PPAP element is satisfied. Supplier Assessment Processes 3. Product requirements include performance and annual validation References to other quality system documents are not sufficient. Level 4: PSW and other specific requirements as defined . 2. Part 7 - Phase 3 - Tool production & first off-tool parts. Re: PPAP Requirements for Annual Revalidations. JLang said: Hello Fellow Covers, So I've almost been a little confused by the topic of PPAP Revalidations. According to the AIAG PPAP manual, all elements should be completed. The PPAP levels indicate which documents need to be submitted to the customer, and which can simply be retained by the manufacturer. Schedule, submit, and maintain all annual PPAP submissions. ICAR 1570 (GM QSB + Audit) 11.0 Added D/TLD, SC, CC HC and OS requirements. The required PPAP elements are: Design records Engineering change documents Customer engineering approval Design FMEA Process flow diagrams Process FMEA Control plan MSA Dimensional analysis Quality Objectives 2. Measure on time and late PPAP activities and report to Quality Manager monthly. Change Management 6. General Motors Customer Specific Requirements - ISO/TS16949 Including GM Specific Instructions for PPAP 4th Ed. Annual layout addresses dimensional verification and material certification and is not as extensive as a PPAP. The requirements of PPAP are usually negotiated during the quoting process. SLTN has specific requirements and additions to this standard that Level 2: PSW with product samples and limited supporting documents. Through PPAP, suppliers and customers agree upon the requirements needed to obtain approval of supplier manufactured parts. The goal of APQP is to: Plan before acting Anticipate and prevent issues Validate before moving forward Facilitate communication Each Advanced Product Quality Plan is unique and is a living document Particular emphasis should be placed on identifying critical path activities and ensuring those are fully resourced Part 5 - Phase 1 - Supplier consultation, Program planning & definition. fIf any part specifications cannot be met, the organization shall document their problem-solving efforts and shall contact the authorized customer representative for concurrence in determination of appropriate corrective action. The Production Part Approval Process (PPAP) handbook is an industry standard that outlines the process to demonstrate engineering design and product specifications are met by the supplier's manufacturing process. Not all of the elements are required for every submission. Cross reference and work from there. Design Records of Saleable Product-for proprietary components / details-for all other components / details R R R S R S S R S * * * R R R 2. Part 6 - Phase 2 - Product/Process development. Requests for part approval must therefore be supported in official PPAP format and with documented results when needed. Design Records A part drawing of the component, usually provided by the customer. Quality assurance on BMW convertibles In the BMW Regensburg plant, all the necessary production steps for automobile manufacture, from the press and body shops to final assembly, are located on one site. Supplier Tooling Guidelines II.Dana Global Casting Quality Requirements III. The history behind the process The PPAP report has five levels of submission, with Level 3 as the default level of PPAP submission approval. Customers specify how detailed they want suppliers to be with PPAPs through submission level requirements. If supplier is design responsible this is a released drawing in supplier's release system. The PPAP process is designed to demonstrate that a supplier has developed their design and production process to meet the client's requirements, minimizing the risk of failure by effective use of APQP. All PPAPs for Process Changes must include a copy of the Approved SREA. PPAP includes total 18 No's documents, which helps to get approval of production run from the customer. What does a level 2 PPAP submission require? PPAP requirements Benefits of PPAP What is PPAP? A level 2 PPAP needs more supporting data to be provided to the customer than a level 1, but doesn't cover everything that might be needed from the list of 18 potential requirements. Bulk Material PPAP requirements are defined by a completed Bulk Material Requirements Checklist (see 1 Appendix F). PPAP stands for Production Part Approval Process. 34,501.20 lacs in the previous year registring a growth of 15.25% . Design Records A copy of the drawing. There are 18 required documents which are referred to as PPAP elements. (see Section 5) NOTE: A revision history to the November 2014 Edition is also provided. Must include special characteristics The control plans required at launch are to include safe launch/flawless/GP-12 with increased inspection frequencies / sample sizes. The PPAP report reviews 18 requirements such as design records, authorized engineering changes, engineering approval, dimensional results, control plan, and more. The PPAP process consists of 18 elements that may be required for approval of production level parts. DaimlerChrysler, Ford Motor Company General Motors Corp. Production Part Approval Process (PPAP). As we mentioned before, PPAP is a complex process but not all the different elements need to be completed to verify that production specifications will be met. Level 1 - Part Submission Warrant (PSW) only Level 2 - PSW with product samples and limited supporting data A Part Submission PSW template is included in our free download of our "PPAP Excel-Template". Part 9 - Phase 5 . Level 3: PSW with product samples and complete supporting documents. Part 4 - APQP grid. S skybertus Sep 4, 2017 #6 18 PPAP Requirements 1. The current release is revision 4. 4 Quality Requirements 4.1 Quality Management System 4.2 Product Quality 4.3 Quality Assurance Plan (QAP/APQP) 4.4 Handling of non PPAP Approved Parts 4.5 Production Part Approval Process (PPAP) 4.6 Serial Production Ramp Up Inspection 4.7 Annual PPAP Re-Validation 4.8 Statistical Process Control (SPC) 4.9 Process Records 4.10 Non-Conforming . This is to validate that nothing has changed since PPAP has approved. A level 2 PPAP would need to include design records of saleable products as well as all other components and details. Part 8 - Phase 4 - Product/Process Verification. 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